Mud pump liners are generally available in chrome, alumina ceramic and zirconia ceramic. While chrome liners and alumina ceramic liners are less expensive to purchase, their cost of ownership far exceeds the cost of ZIRCONIA CERAMIC LINERS. Following is a Cost of Ownership Analysis which shows a reasonable cost comparison for a rig in continuous service for three years. Numbers shown are cost per cylinder. Multiply the savings by the number of pump cylinders on your rig(s) to realize the cost savings available to you by using zirconia.
Chrome |
Monthly |
$500 |
36 |
$18,000 |
Alumina |
Yearly |
$1,500 |
3 |
$4,500 |
Zirconia |
1X Every 3 Years |
$2,500 |
1 |
$2,500 |
| (breakage for alumina is not considered in this data) |
Chrome |
2X Per Month |
$125 |
72 |
$9,000 |
Alumina |
1X Per Month |
$125 |
36 |
$4,500 |
Zirconia |
4X Per Year |
$125 |
12 |
$1,500 |
Chrome |
Not Required |
0 |
0 |
0 |
Alumina |
1X |
$1,000 |
1 |
$1,000 |
Zirconia |
Not Required |
0 |
0 |
0 |
Chrome |
- - - - - - - - - - - - - - - - - - |
- - - - - - - - - - - - - - - - - - |
6.75 x Zirconia |
$27,000 |
Alumina |
- - - - - - - - - - - - - - - - - - |
- - - - - - - - - - - - - - - - - - |
2.75 x Zirconia |
$10,000 |
Zirconia |
- - - - - - - - - - - - - - - - - - |
- - - - - - - - - - - - - - - - - - |
- - Best Value - - |
$4,000 |
| (no labor, rig downtime or lost time due to accidents are considered in this data) |
Zirconia liners save you $23,000 over chrome and $6,000 over alumina. How much will you save on your rig(s)?